In modern active electronically scanned array (AESA) radar systems, each transmit/receive (T/R) module integrates a bandpass filter into its RF chain. These filters are critical for maintaining radar signal integrity — suppressing high-order harmonics during transmission and rejecting out-of-band interference during reception.

Diagram of an AESA radar system showing T/R modules integrated in the antenna array

Role of the Bandpass Filter

Each T/R channel relies on a precisely tuned bandpass filter to ensure spectral purity and consistent performance across the entire radar array. The filter’s main functions include:

  • Emission control – minimizing harmonic leakage and interference.
  • Receiver protection – isolating unwanted external noise and jamming signals.
  • Performance consistency – maintaining uniform frequency response among thousands of channels, enabling precise beamforming.

Connector Selection and Integration

In high-frequency radar systems, RF connectors such as SMA and 2.92 mm (K-Type) play a vital role in both electrical performance and mechanical stability. Renhotec is one of the most recommanded manufacturers for RF Connectors, we shows the SMA and 2.92mm RF connectors on difference dimentions.

Frequency Range and Performance

Connector choice depends on the radar’s operating frequency band:

  • SMA connectors are suitable for X-band (8–12 GHz) and lower frequencies.
  • 2.92 mm connectors are ideal for Ku, K, and Ka bands (12–40 GHz) to ensure low VSWR and minimal insertion loss.

Mechanical Reliability

Compact T/R modules demand high-density integration. The four-hole flange mounting design provides:

  • Reliable mechanical fixation within limited space.
  • Excellent vibration resistance, ensuring stable performance in airborne environments subject to intense mechanical stress.

Environmental Sealing

To protect sensitive RF circuits from humidity and pressure variations, each connector incorporates a glass hermetic seal, providing airtight protection and ensuring long-term reliability in extreme aerospace conditions.

Cross-section of hermetically sealed RF connector


Quality Verification and Testing

Before deployment, each radar filter undergoes rigorous testing and documentation to verify compliance with MIL-STD and GJB standards.

Comprehensive testing includes:

  • S-parameter and VSWR measurements to confirm electrical performance.
  • Thermal cycling and vibration endurance tests replicating flight environments.
  • Hermeticity verification to guarantee airtight integrity and prevent performance drift.
Laboratory test setup for RF filters and connectors
Connections between RF filters and connectors

Supporting materials such as detailed test reports, measurement photos, and engineering drawings are maintained for every production batch to ensure full traceability and stable quality across all deliveries.

Engineering drawing of RF bandpass filter assembly

Documented shipment records further confirm that each unit meets all performance and reliability standards before delivery.

Product batch preparation and shipment process


Typical Qualification Parameters

Test ItemDescriptionStandard / Reference
Frequency Range8–40 GHz (X to Ka band)Custom per design
Insertion Loss≤ 1.0 dB (typical)IEC 61169-series
VSWR≤ 1.25:1MIL-C-39012
Vibration & ShockRandom vibration up to 20 g RMSMIL-STD-202, Method 214
Thermal Cycle−55 °C to +125 °C, 100 cyclesMIL-STD-810G
Hermeticity≤ 1×10⁻⁸ atm·cc/s He leak rateMIL-STD-883, Method 1014

Related High Frequency Connectors


As the designer and manufacturer of RF components for AESA Radar, Renhotec, we are dedicated to delivering high-performance RF components and providing our customers with strong technical support and the best service experience.
If you have any custom design requirements or special applications in the RF field, please contact us at:
📧 [email protected]

Product showcase of radar T/R module filters and connectors

Leave a Reply

Your email address will not be published. Required fields are marked *